Intelligent Conveyor Condition Monitoring

Blending acoustic artistry with industrial precision, Protect your assets with real-time AI signal reconstruction

Fiber Optic Eyes Guard Conveyor Belts Non-stop

Discover Technology

The Imperative for Safety

Industrial productivity meets safety assurance.

Safety Hazards

Early detection of bearing failures, belt tearing, and misalignment prevents accidents and ensures worker safety.

Equipment Failure

Real-time monitoring identifies issues before they cause catastrophic failures, ensuring seamless operations.

Economic Impact

Minimize huge economic losses and downtime through intelligent, predictive maintenance strategies.

Distributed Optical Fiber Acoustic Sensing

A quantum leap beyond traditional vibration monitoring.

Solution Overview

A complete multi-modal conveyor monitoring architecture combining distributed fiber-optic acoustic and temperature sensing with advanced AI analysis for comprehensive conveyor health monitoring.

Technology Comparison

Feature AcuDetek Acoustic Sensing Traditional Vibration Sensors
Frequency Range 5Hz - 20,000Hz (Rich Audio) 100Hz - 1,000Hz (Limited)
Data Richness Timbre, Voiceprint, Waveform Basic Amplitude Only
Localization High Precision (2-8m) Low Precision (10-200m)
Diagnostic Accuracy >97% Accuracy High Error Rate (>40%)

Intelligent Signal Processing Engine

Fiber optic signals in conveyor environments are non-stationary but possess long-term stability. We adapt advanced speech processing methods to extract precise feature sets.

Raw Signal Framing

Processing raw acoustic data into analyzable frames for feature extraction.

STFT Analysis

Short-Time Fourier Transform for time-frequency analysis of acoustic signals.

Mel Filtering

Applying Mel-frequency cepstral coefficients for enhanced feature extraction.

Feature Extraction

Advanced algorithms to identify patterns and anomalies in conveyor operation.

Predictive Maintenance Intelligence

Our platform transforms raw data into a simple "Health Index" for every idler on your line. Maintenance becomes predictive, not reactive.

Conveyor Condition Monitoring Platform

Real-time health visibility across every rotating component with precise fault location via AI algorithms. Targeted fault training identifies seized idlers, cracks, and bracket issues automatically.

Real-time Health Scoring

Continuous assessment of equipment condition with intuitive health indices.

Event & Predictive Alarms

Advanced warning system that alerts operators before failures occur.

Fault Localization

Pinpoint exact problem locations along kilometers of conveyor lines.

Company Profile

AcuDetek Pty Ltd (Australia)

Delivers a next-generation Distributed Acoustic Sensing (DAS) + AI solution for large-scale, real-time monitoring of conveyor belt systems. Built to reduce costs, improve efficiency, and strengthen safety, the system turns fibre optic cables into thousands of virtual sensors, continuously capturing data across kilometers of conveyor runs.

This proactive monitoring approach detects issues early—before they escalate—helping operators prevent belt damage, minimise downtime, and ensure safe, continuous operations.

Original Aspiration

Precise Perception, Safety Escort

Principle

Professionalism & Pragmatism, Data-driven Decision-making

External Commitment

Integrity-based, Production Protection

Goal

Zero-fault Early Warning, High-efficiency Operation & Maintenance

Get in Touch

Contact us to learn how AcuDetek can transform your conveyor monitoring and maintenance operations.

Contact Information

Email

info@acuDetek.com

Phone

+61 942516868

Address

South Point, WA Australia

Key Contacts

Howard Yao

61 (0) 425168068

Robin Liu

+61 (0) 474575530